Mechanical Engineer / Systems + Machines

ForgeFlare

I engineer machines that move with purpose, translating thermodynamics, mechanics and manufacturing constraints into robust systems that can survive the real world.

Inspect projects ↘Start a brief ↗
FF / 09
MECH LAB

Built
to move.

01 / ENGINEERING MINDSET

From first principle to shop floor, I make engineering decisions visible, testable and manufacturable.

Design intentLoad paths, tolerances, interfaces and serviceability are defined before the geometry gets fancy.
Failure thinkingStress, fatigue, thermal limits and edge cases become design inputs, not post-launch surprises.
Build awarenessDFM, materials, joining and inspection stay connected to the CAD model.

Core
systems.

02 / EXPERTISE
CAD + GD&T
Parametric assemblies, tolerance stacks, drawings.
FEA
Static, modal and thermal validation with engineering judgment.
Thermal
Heat paths, cooling concepts and test correlation.
Manufacturing
CNC, sheet metal, additive and supplier-ready documentation.

Selected
machines.

03 / PROJECT LOG
01

Compact Thermal Rig

Redesigned a benchtop thermal test platform around a modular frame, improving sensor access and cutting assembly time by 31%.

Thermal · DFM · Test
02

Actuator Housing

Lightweight enclosure concept balancing stiffness, sealing and machining constraints through iterative FEA.

FEA · GD&T
03

Conveyor Drive

Reworked shaft and bearing interfaces for serviceability, fatigue margin and easier inspection.

Mechanisms · Fatigue

How I
engineer.

04 / WORKFLOW
01

Frame

Clarify the load case, interfaces, operating envelope and measurable success criteria.

02

Forge

Explore concepts quickly, then converge with analysis, prototypes and manufacturability reviews.

03

Prove

Test the critical assumptions, document results and feed evidence back into the design.

Let's make
it move.

05 / CONTACT
Have a mechanism, thermal problem or machine waiting for a better answer?
diego@example.com
+1 555 0177